Firstly, we should understand the cost composition of compressed air: the first purchase cost only accounts for a small part of the total cost of compressed air. In fact, the full cost of compressed air includes three parts: "purchase cost," "operating cost," and "extra cost."
We often receive requests from a large number of customers who hope to add new compressor equipment. Many of these customers are prompted by internal clients, such as production workshops, presenting a pressing concern: poor air flow.
In order to ensure the safe and efficient operation of the air compressor, each operator must first have a thorough understanding of the working principle, performance characteristics, and equipment structure of the air compressor. In addition, it is also crucial to always follow the safe operating regulations related to the use of air compressors.
The normal operating temperature of an air compressor typically ranges between 75°C to 95°C. One of the common air compressor failure is overheating of the air compressor. For screw air compressors, operating temperatures exceeding 100°C will cause high-temperature alarms or shutdowns within the system.
Properly shutting down a compressor is vital for its durability and safety, whether it's in an industrial setting or for personal use. Following the correct steps can prevent component damage, minimize wear, and ensure operator safety.
Should I choose one large air compressor or multiple smaller ones? Many customers have met this problem when selecting an air compressor solution.
Two-stage compressor is an air compressor that uses two independent compression stages to produce compressed air. Each stage uses a separate rotor and compression chamber to compress the air, the first stage compresses the air to an intermediate pressure level and the second stage compresses the air to the final desired pressure level.Compared with single-stage air compressors, two-stage air compressors have many advantages which can save time, energy and money.
During the operation of a screw air compressor, we will meet various abnormal noises, such as metallic impacts, uniform knocking, or harsh noises, which are quite annoying. To solve these problems, we must find the causes and take appropriate measures.
There is a wide variety of lubricating oil types with different performances. Therefore, users should choose appropriately based on the centrifugal air compressor's bearing type, operating speed, load size, and process environment.
After 500 hours of operation, the lubricating oil in the screw air compressor should be changed, and followed by subsequent replacements every 2000 hours.
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